Operational State
Safety conditions arise when a component or motor draws more current than it is designed to handle, leading to excessive heat. Detection of thermal overload prevents the melting of insulation or the permanent damage of winding wires. This state is monitored using bimetallic strips or electronic temperature sensors.
Trip Threshold
Set points define the maximum allowable temperature before the system must be disconnected. During a thermal overload, the protection logic calculates the accumulated heat based on the current history and the cooling rate. This threshold ensures that the equipment remains within its safe operating area.
Protection Logic
Microprocessor-based relays simulate the thermal behavior of the protected device in real time. If the calculated temperature for a thermal overload is reached, the relay opens the circuit breaker. The response timing prevents damage while allowing for normal start-up currents.
Cooling Interval
Time must be allowed for the heat to dissipate before the system can be restarted. A thermal overload requires a lock-out period that depends on the ambient temperature and the ventilation of the enclosure. Forcing a reset before the component has cooled will lead to a rapid recurrence of the fault.
Proper thermal management involves balancing the workload with the heat dissipation capacity of the hardware.